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Old 01-20-2008, 05:13 PM   #2 (permalink)
57loboy
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Join Date: Sep 2007
Location: Newtown, CT
Posts: 119
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Just did mine in a '95 LWB not too long ago...in my garage, on jackstands with no air tools, just me and a creeper!

Mechanically the concepts are the same as others you've likely worked on. That said, the English did do things a little odd when compared to others.

First off, get yourself the factory service manual on CD or from the links out there on the web...much very useful information there including step-by-step for the tranny removal. I'll summarize my experience here and am sure others will chime in with some details I am sure to overlook.

First, the tranny/xfer case combo is very heavy and awkwardly shaped compared to anything else I've ever worked on. If you have access to a lift, you'll be a step ahead. I did mine in my garage on jackstands. Not the easiest, but doable. I used two floor jacks to tilt/lift and get the unit(s) out and in.

To sum it up:
You'll have to remove (in no particular order): the front & rear drive shafts, exhaust y-pipe (watch for broken studs in the manifold!), remove the engine cooling fan (the engine needs to tilt quite aways back and you'll stuff the fan into the radiator otherwise) and also remove the frame crossmember. (that is easier said than done as you must spread the frame slightly to remove it - really!)

Depending on how well maintained yours has been, it may have been out for routine transmission filter changes at least once before. It was common for this service to be skipped because there is no way to remove the tranny filter without taking it out. I used a large prybar to lever it out without too much effort. Others have used bottle jacks and even a hi-lift jack to spread the frame. If you find rust holes behind the flanges, don't be surprised...

I took the xfer case off first and then the tranny as it made it easier to remove than the whole unit at once. I did the reverse for the install. While in there, I suggest replacing the rubber mounts (heat beats them up bad) and put in a new tranny output seal and the same one for the xfer case where the spud shaft goes in (same PN as the rear seal on the tranny)

Some say to remove the intake plenum to get at the upper bellhousing bolts - I didn't have to even though I had removed the heads for a valve/head gasket replacement at the same time.

To remove the xfer case you'll need to remove the interior console to get at the shift linkage and parking brake cable. The parking brake is a big drum on the back of the xfer case. It sounds scarier than it really is.

Also make sure your tranny cooler lines are in good shape and you should be fine.... PM me with any questions, Good luck!
__________________
'95 RRC LWB, '05 Suburban Z71 (not stock), '94 F350 (only the cab shell & rear bumper is original), '62 International 404 tractor (red & white) & many other project cars in the past!

Last edited by 57loboy : 01-24-2008 at 06:02 AM. Reason: spelling
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