OK - problem solved... The culprit was not the window frame adjustment or weather stripping at all. It was the screws that hold the roof panel in place! The first 3 screws in the driver's door area had backed out and disappeared into the channel somewhere. The one left was finger tight. Got new #12 x 5/8 sheetmetal screws and lockwashers, tightened 'em all down and we're good to go.
DWN4WVR - you should check yours if you have the same issue. Pop the grommets off and use a SEM style phillips driver to see if yours are still there/tight. Good luck!
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'95 RRC LWB, '05 Suburban Z71 (not stock), '94 F350 (only the cab shell & rear bumper is original), '62 International 404 tractor (red & white) & many other project cars in the past!
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