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Old 08-18-2006, 12:07 AM   #1 (permalink)
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Default Pictures of rack...

Made from EMT tubing... some 1" and some 3/4". Flooring is horse panel. Coated with bed liner paint... nonskid stuff. Weighs around 80 pounds.... if that much. I know I can lift it myself but size begs for two... Could not wait on the wish list lights up front so I put some 100w H3s x 4. Rear lights are slim 55w H3s. I guess there is not much more to say... maybe later I can put some acc. brackets here and there...

Took long enough to finish.... oh the latching... seems to be working very well. I gave up on the draw latch and just fab'd up something simple... all tread/steel tubing/ flat steel and a long nut.
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Old 08-18-2006, 12:09 AM   #2 (permalink)
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Some more pics...

I guess it is time to start on the front bumper!

The last pic is my final attempt at clean wiring. I used larger number 12 3 wire cable and black silicone and the rest is history... BTW even masking tape leave residue if left in 104 degree heat. Damn it was hot today!
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Old 08-18-2006, 12:19 AM   #3 (permalink)
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looks very cool and very smooth
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Old 08-18-2006, 12:28 AM   #4 (permalink)
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Looks great! I dig the cheapo lights.


What I would still do is get some cut rubber or silicone to protect the roof gutter.
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Old 08-18-2006, 12:41 AM   #5 (permalink)
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Looks very nice, especialy for a DIY. Any chance you could get some higher res pics?
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Old 08-18-2006, 04:41 AM   #6 (permalink)
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Turned out really nice.
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Old 08-18-2006, 05:35 AM   #7 (permalink)
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Nice Rack, I do like the style that follows the lines of the Disco.

Prefer something to stand on though when up on the roof, how strong is that wire mesh?
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Old 08-18-2006, 07:26 AM   #8 (permalink)
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That wire mess is plenty strong to stand on... it is Horse panel... I want to say it is 3/8th steel. You can not grab it and bend it within the squares. I walked all over it while it was on the ground and a little after I installed it. There is no spring to it at all with it welded down.
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Old 08-18-2006, 07:28 AM   #9 (permalink)
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Quote:
Originally Posted by keptin
Looks great! I dig the cheapo lights.


What I would still do is get some cut rubber or silicone to protect the roof gutter.

Those cheapo lights were your idea... ha

I think that is a good idea about the cut rubber...
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Old 08-18-2006, 03:55 PM   #10 (permalink)
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looks great...i'm new to welding and everything but i'm gonna try to make some sliders when i get back home for thanksgiving break.

how much did it cost you in materials?
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Old 08-18-2006, 04:24 PM   #11 (permalink)
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Quote:
Originally Posted by drewclare25
looks great...i'm new to welding and everything but i'm gonna try to make some sliders when i get back home for thanksgiving break.

how much did it cost you in materials?
Total cost:

(4) 1"x10' EMT tubing @ 7.00 = $28.00
(10) 3/4"x10' EMT tubing @ 4.50 = $45.00

One bender... borrowed

(8) pre made 90's @ 3.00 per = 28.00

Horse panel... Had some laying around.

There were some odds and ends I had to pick up like wire and connectors for the cheapo lights. The wireless remote for the lights was $30.00.

Paint... black primer... oh pretty cheap.
Bed liner spray is about $8 per can I used several cans with some left over for touch ups.

The locking system:

One 48" steel tubing= $5
One 36 inch piece of flat steel = $4
One 48" all thread
and 8 long bolts = I think around a buck per.

I think the final total is right at $200.00


Good luck with the sliders.
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Old 08-18-2006, 04:27 PM   #12 (permalink)
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Quote:
Originally Posted by keptin
Looks great! I dig the cheapo lights.


What I would still do is get some cut rubber or silicone to protect the roof gutter.
Not speaking from first hand experience, but apparently replacement gutters, even from the dealership, are dirt cheap.
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Old 08-18-2006, 05:01 PM   #13 (permalink)
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yeah, but its extra work to replace them......instead of grinding the shit out of them with the rack mounts it would probably be easier ahead of time to just cut some rubber/silicone pieces, epoxy them to the mounts and then remount the rack. It would also help keep it on more snug.


Quote:
Those cheapo lights were your idea... ha
I know They do the job for cents on the dollar...almost
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