Sounds like you are more patient with your disco than I. TWO hg replacements....UGH.
Ok, since you have the heads all redone etc...I lean towards the O'l Y-pipe connector gasket...It sounds just like a lifter noise and it's easy to check. Put a leather glove on and feel around the Y-pipe connection to the exhaust manifold you may feel pressure (air) on your hand. Easy check - easy fix.
If not then....on the short list of stuff it could be, Liner...as it goes away (lessens) after start up.
Love it when the dealer says "oh it's this" you replace "it" and low and behold the issue still exist...
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1999 DII ~ ALPINE Edition
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Project DII: New bumper cover w/trim, 2" lift, Bottorf Sliders, marker light, custom hood blackout, install DI CDL linkage, TW propshaft, diff guard-rear, mud plugs, Hi-Lift.
Completed: Head gaskets, synthetic oil, MAFS, coil pack, wires, alternator, tensioner pully, serp belt, PAS, fuel pump, 02/16" rims, 285/75/16 BFG KO, OE brush guard, wilderness roof rack, safari tail light guards, OE ladder, NATO fuel can, stereo upgrade, way cool oil gauge, Hella lights x6, CB radio, two rear trail/work lights.
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