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Old 07-21-2005, 08:29 PM   #1 (permalink)
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Default Transfer Case clunk/slack/wear, rear diff pinion wobble

I was under her tonight tearing out the rotoflex shaft so I can drop the '88 - '89 RR twin U-joint shaft driveshaft in ($100 inc shipping from a junkyard on http://www.car-part.com vs $300 for the one in the kit from AB )

I actually saw how much slack I have in the centre diff and its NOT good - I can turn the hand brake drum 40 degrees before the front drive shaft moves! (This is with the centre diff lock engaged)

Questions:
How long before I HAVE to replace the transfercase?

Did I misunderstand the issue with the early Xfer cases? I thought it was the shaft between the transmission and transfer case that developed the slack.

Is it normal to have some wobble in the rear pinion shaft - and will replacing the flange and torquing the nut down sort this out?
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Old 07-22-2005, 04:42 AM   #2 (permalink)
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Quote:
Originally Posted by Black Magic
I was under her tonight tearing out the rotoflex shaft so I can drop the '88 - '89 RR twin U-joint shaft driveshaft in ($100 inc shipping from a junkyard on http://www.car-part.com vs $300 for the one in the kit from AB )
Twin U-joint from an 88-89???? Never heard of this, maybe you got lucky and got a double cardon driveshaft.....
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Old 07-22-2005, 05:05 AM   #3 (permalink)
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No- not a double carden unfortunately.

By twin U-joint I meant with one u-joint on each end instead of 1 u-joint and a rotoflex
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Black '02 Discover SII, Auto.
Black '87 Suzuki Samurai, rock crawler :
Black '94 Discovery SI V8i, 5 spd (Currently DOA)

--## If you have enough time to do something over again, you had enough time to do it right the first time. ##--
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Old 07-22-2005, 08:31 PM   #4 (permalink)
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Quote:
Originally Posted by Black Magic
Is it normal to have some wobble in the rear pinion shaft - and will replacing the flange and torquing the nut down sort this out?
This seems to have answered itself - I got the flange in and got it torqued down - no more wobble! Just hope it wasn't like that long and caused pinion/bearing damage.
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Black '02 Discover SII, Auto.
Black '87 Suzuki Samurai, rock crawler :
Black '94 Discovery SI V8i, 5 spd (Currently DOA)

--## If you have enough time to do something over again, you had enough time to do it right the first time. ##--
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