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has to be a short somewhere. Maybe in your ignition switch. IF your battery light is not on when the engine is running, the alt is doing its job....charging your battery.

My '95 Disco has lots of connector corrosion problems...could be your problem too. Check all the ground points as well.
 

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MG
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Could it also be a bad diode? Is the alt warm to the touch in the morning (after being off all night)?


There are some intersting posts on DI alternators, I recommend a search if you have the time/gumption...

Good luck!
 
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